Our Factory & Production Process

Naxon Sports is a B2B custom sportswear manufacturer in Sialkot, Pakistan, with in-house cutting, stitching, printing and embroidery. Every video on this page was filmed on our own factory floor. It shows how your order is cut, decorated and finished — fabric cutting, screen printing, puff printing, DTG printing, laser cutting, embroidery appliqué and sublimation — and the finished products we ship to brands, gyms and teams worldwide. You can also watch each process on its own page in our factory videos.

• Manufacturing since 2012, with a team of 20+ people in Daska, Sialkot.
• All in-house: cutting, laser cutting, stitching, sublimation, screen printing, DTG printing, embroidery and patches.
• MOQ from 30 pieces per design (depends on product).
• Samples in 5–7 days, bulk production in 2–5 weeks.
• Every order is inspected before packing and shipped by air courier or sea freight.

Fabric Cutting

Every order starts at the cutting table. Your pattern is marked on the fabric, many layers are stacked on top of each other, and our cutting machine cuts through the whole stack in one pass. Every panel in your size set comes out the same shape and size, which keeps the fit consistent across the full order.

Best for: bulk orders of tracksuits, hoodies, jerseys and custom team uniforms, where hundreds of pieces must match.

Screen Printing

Screen printing pushes ink through a mesh screen onto the fabric, one colour at a time. It gives bold, solid colours that last, and it is the most cost-effective method when you order many pieces of the same design.

Best for: logos and text on t-shirts, hoodies, tracksuits and custom team uniforms.

Puff Printing

Puff printing is a type of screen printing. A special puff ink is printed through the screen and then heat-cured, so the ink rises and gives a raised, soft 3D effect. Logos and lettering stand out from the garment and you can feel them with your hand.

Best for: bold logos and lettering on hoodies, sweatshirts and t-shirts for streetwear brands and private label collections that want a premium raised look.

DTG (Direct-to-Garment) Printing

DTG printing works like an inkjet printer for fabric. The design is printed straight onto the garment, so photos, gradients and many-colour artwork come out sharp — with no screens and no setup cost per colour.

Best for: detailed artwork on cotton t-shirts and hoodies, small runs and samples for streetwear brands.

Laser Cutting

Our laser cutting machine cuts fabric with a focused laser beam that follows your digital design. Every piece comes out identical, with sharp detail and clean edges — on polyester and other synthetic fabrics the laser also seals the edge, so it does not fray. We use laser cutting for appliqué letters, numbers, logos and patches, and for detailed shapes that are hard to cut by hand.

Best for: appliqué lettering and numbers for team uniforms, logo shapes for streetwear, and patches for fight wear.

Embroidery Appliqué

Embroidery appliqué combines fabric and thread. A fabric shape — often laser-cut — is placed on the garment, and our embroidery machine stitches around its edges and adds detail on top. The result is a bold, raised, textured design that looks premium and lasts as long as the garment, without the stiffness of a large solid embroidery.

Best for: streetwear graphics on hoodies and jackets, varsity lettering, traditional satin Muay Thai shorts and private label collections.

Traditional Satin Muay Thai Shorts

We make traditional Muay Thai shorts in shiny satin with a wide leg, short cut and wide elastic waistband for full freedom of movement in kicks and knees. Your gym or brand name is added with laser-cut appliqué lettering and embroidery, in any colours you choose, along with side panels, trims and your own labels.

Best for: Muay Thai and kickboxing gyms, fight teams and fight wear brands that need custom shorts under their own label.

Sublimation Printing

Sublimation uses heat to turn ink into gas so it bonds with polyester fibres. The print becomes part of the fabric: it will not crack, peel or fade, and the garment stays light and breathable. The design can cover the whole garment, edge to edge.

Best for: soccer and basketball kits, rashguards, gym wear and fight wear.

Finished Products from Our Factory

Every product is stitched in-house and checked before packing. Here are some finished pieces from recent B2B orders — from hoodies and pants to beanies and custom bags.

Recent Products and Client Photoshoots

These are real products we manufactured for our B2B clients — streetwear brands, clothing labels and event teams — photographed by the clients themselves. Tracksuits, racing jackets, washed hoodies, flare sweatpants and printed t-shirts were all cut, decorated and stitched at our factory in Sialkot.

Client Photoshoots

Finished Products (Flat Lay)

Product photos of recent orders before shipping: washed hoodies and sweatpants, tracksuits and printed tees. See more custom streetwear we make.

Our Recent Production

Real photos from recent B2B orders at our Sialkot factory — from sublimation printing and cut panels to finished, packed products ready to ship. Every piece below was made in-house to the client’s own design, colours and labels.

Production and Packing

Sublimation printing, cut panels, garments on the production table and bulk orders packed in polybags before shipping by air courier or sea freight.

Fight Wear: Muay Thai Shorts, MMA Shorts and Rash Guards

Custom Muay Thai shorts, MMA and BJJ fight shorts, rash guards, wrestling singlets and gym tops. See our custom fight wear range.

Streetwear: Hoodies, Tracksuits, Jeans and Jackets

Printed and embroidered hoodies, matching sets, track pants with piping, washed denim and jackets for streetwear brands.

Team Wear: Baseball Jerseys

Custom baseball jerseys and raglan tees with embroidered and printed lettering. See our custom team uniforms.

Bags and Accessories

Custom bags, backpacks and beanies with your logo. See all custom bags and backpacks.

Which Decoration Method Should You Choose?

Method	Best for	Fabric	Look and feel	Order size
Screen printing	Bold logos and text in a few colours	Cotton, polyester, blends	Solid, bright, very durable	Best value on bulk orders
Puff printing	Raised 3D logos and lettering	Cotton and cotton blends, fleece	Raised, soft, textured	Best value on bulk orders
DTG printing	Photos, gradients, detailed artwork	Cotton and cotton-rich	Soft, fine detail	Small runs and samples
Embroidery	Premium logos, badges, lettering	Most fabrics	Raised, lasts as long as the garment	Any size
Embroidery appliqué	Bold, textured graphics and lettering	Most fabrics	Raised fabric and thread, premium look	Any size
Sublimation	All-over designs, team kits	Polyester (white or light)	No feel, will not crack or fade	Any size

How Your Order Moves Through Our Factory

1. Design review: we check your artwork or tech pack and suggest the best method.
2. Sampling (5–7 days): you approve fit, fabric, colours and branding.
3. Cutting: fabric is cut to your size set.
4. Printing or embroidery: panels are decorated before stitching.
5. Stitching: garments are assembled on our own stitching line.
6. Quality check: every order is inspected before packing.
7. Packing and shipping: your labels and packaging, shipped by air courier or sea freight.

Frequently Asked Questions

Do you do screen printing, DTG printing, laser cutting and embroidery in-house?

Yes. Cutting, laser cutting, stitching, sublimation, screen printing, DTG printing, embroidery, appliqué and patches are all done at our own factory in Sialkot, Pakistan. Nothing is outsourced, so we control quality and lead times.

Which printing method is best for my order?

Screen printing is best for bold logos in a few colours on bulk orders. DTG is best for detailed, many-colour artwork on cotton and for small runs. Embroidery suits premium logos on hoodies, jackets and caps. Sublimation is best for all-over designs on polyester team kits.

Can you combine different methods on one garment?

Yes. For example, a sublimated jersey with an embroidered badge, or a hoodie with a screen-printed back and an embroidered chest logo.

What is your minimum order quantity (MOQ)?

MOQ starts from 30 pieces per design, depending on the product and decoration method.

How long does production take?

Samples take 5–7 days. Bulk production takes 2–5 weeks, depending on quantity and customization. We ship worldwide by air courier or sea freight.

Where is the Naxon Sports factory?

Our factory is on Wazirabad Road, Civil Chowk, Daska 51010, Sialkot, Pakistan. We have been manufacturing custom sportswear since 2012.