A cycling kit is one of the most technical garments a team can order. It has to be tight but comfortable, breathable on climbs, protective on long rides and still look good in the group photo. For cycling clubs, race teams, event organisers and cycling brands, this guide covers the main decisions when ordering custom cycling kits.
The Core Pieces of a Cycling Kit
- Jersey – short- or long-sleeved, with a full-length zip and rear pockets.
- Bib shorts or shorts – padded shorts with a chamois, usually held up by bib straps.
- Extras – gilets, arm and leg warmers, thermal jackets, caps and socks.
Cycling Jersey Fabrics
Cycling jerseys are usually made from lightweight polyester knits, sometimes with elastane for stretch. Different panels often use different fabrics: a smooth, aerodynamic front, and a more open mesh on the back and sides for ventilation. Summer jerseys use the lightest fabrics, while thermal jerseys use a brushed inner face to hold warmth.
Fits: Club, Race and Aero
- Club or relaxed fit – a little more room, popular with recreational riders and charity events.
- Race fit – close to the body to reduce flapping and drag.
- Aero fit – very tight with longer sleeves and textured fabrics, for competitive racing and time trials.
Many clubs offer two fits so every member can choose what suits them.
Bib Shorts and Chamois Pads
Bib shorts are usually made from a compressive nylon-elastane or polyester-elastane fabric. The bib straps hold the shorts in place without a tight waistband. The most important part is the chamois pad, which provides comfort on the saddle. Pads vary in density and thickness, from lighter pads for shorter rides to multi-density pads for long distances. Ask your manufacturer to explain the pad options and match them to how your riders use the kit.
Leg grippers
Silicone grippers or wide elastic bands at the leg opening stop shorts from riding up. Wider, flatter grippers are usually more comfortable.
Pockets, Zips and Details
- Three rear pockets are standard, sometimes with a fourth zipped pocket for valuables.
- Full-length zips help riders cool down on climbs.
- Silicone grippers at the jersey hem keep it in place.
- Reflective details improve visibility on early or late rides.
Design and Sublimation
Almost all custom cycling kit is fully sublimated. This allows any colour, gradient and sponsor logo with no extra cost per colour, and the print stays flexible on stretchy fabric. Remember that the design will stretch slightly when worn, so logos should be checked on a mock-up shown on a body, not only flat. Read more in our printing methods guide.
Sponsors and Club Branding
Cycling clubs often carry several sponsor logos. Prioritise the most visible spaces – the chest, back and side panels of the jersey, and the legs of the shorts. Keep the design readable from a distance, and check any race or federation rules for your competition level.
Sizing for Cycling Clubs
Because cycling kit is tight, sizing is critical. Share a detailed size chart, ask riders to measure carefully, and consider a size-run sample before the main order. Women’s specific cuts are important for comfort, especially for bib shorts.
Seasonal Kit
Clubs that ride year-round often add thermal jerseys, gilets, windproof jackets, and arm and leg warmers. Ordering these with your summer kit keeps the design consistent, and pieces can be produced in the same run.
Minimum Order and Timing
Custom cycling kits from Naxon Sports start from 30 pieces per design, with sizes mixed. Clubs usually order before the riding season or before a major event, so plan ahead to allow time for sampling and approval. See our lead times guide.
Browse our custom cycling uniforms, or see our private label service if you want to launch your own cycling brand.
Frequently Asked Questions
What is the difference between bib shorts and cycling shorts?
Bib shorts use shoulder straps instead of a waistband, so there is no pressure on the stomach and the shorts stay in place. Waist shorts are simpler and preferred by some casual riders.
Can we mix fits within one club order?
Usually yes, as long as each fit meets the minimum per design. Ask us about options for your club.
Can you make thermal cycling kit?
Yes. We produce thermal jerseys, jackets, leg warmers and thermal pants for colder months.
How to Order From Naxon Sports
- Send your design, logo or a design number from our catalogue on WhatsApp or by email to info@naxonsports.com.
- Get a price and a free digital mock-up, usually within 24 hours.
- Approve a sample to check fit, fabric and print. Sampling usually takes 5–7 days, and the sample cost is adjusted in your bulk order.
- Bulk production usually takes 2–5 weeks, with quality checks, followed by door-to-door shipping worldwide.
Get a Quote From Naxon Sports
Naxon Sports is a B2B sportswear manufacturer in Sialkot, Pakistan, working with clubs, gyms, distributors and private label brands worldwide. Send us your design, quantities and destination and we will reply with a clear price, fabric options and timeline. Request a quote or message us on WhatsApp.